• Manufacturer of Deep-Drawn, Hydroformed, and Dip-Brazed Metal Parts

    American Aluminum Company (AMALCO), established in 1910, is now a fourth-generation family-owned business. Amalco offers contract metal fabrication designed to minimize lead times and lower costs.

    With its diverse capabilities, Amalco services a wide variety of industries, including defense/aerospace, security, medical, communications, HVAC, industrial lighting, electronics, aviation, pharmaceutical, ordnance, process control/pumps, brazing, general industrial, food/beverage, guided missiles, and measurement and control instrumentation.

    Metal forming processes include deep drawing, hydroforming, and dip brazing with secondary operations (value added services) consisting of CNC machining, piercing, blanking, forming, heat treating, Heliarc® welding, painting, metal spinning, light assembly, spot welding, anodizing, iriditing, trimming and swedging. Amalco works with all metals, including aluminum, stainless steel, Hastelloy®, Inconel®, nickel, brass, copper, mu-metal, Monel®, titanium, steel, and other specialty metals. For more information, watch a short video introducing Amalco's capabilities.

    Custom Manufactured Metal Parts Gallery

    Amalco creates high-quality assemblies for some of the world's most demanding applications. We invite you to browse our deep-drawn, hydroformed, and dip-brazed parts galleries. We have assembled a representative collection of our work, which we hope will help start a conversation about your manufacturing requirements and how we can assist you in producing your assemblies. Call us to start today: (908) 233-3500.

    Hydroformed 6061-0 Aluminum .080” Thick
    CNC Machined, Heat Treated, & Anodized
    Deep Drawn 6061-0 Aluminum .063” Thick with Chemical Film Coating
    Deep Drawn Copper .090” Thick
    Spinning and Swedging
    Mil-spec Multiple Draw Deep Draw 6061-0 Aluminum .080” Thick
    Custom Machined & Seamless Construction
    Formed Ribs, Piercing, Painting & Assembly
    Deep Drawn 160-0 Aluminum .040” Thick
    Roll Forming of the lip
    Multiple Draw Deep Draw & Forming 6061-0 Aluminum .090” Thick
    Anodized Aluminum
    Deep Drawn Bronze .050” Thick
    Blanking, Piercing and Nickel Plating
    Piercing, CNC Machining and Dip Brazing
    Deep Drawn Anodized 6061-0 Aluminum .090” Thick
    CNC Machining and Dip Brazing
    Hydroformed 3003-0 Aluminum .063” Thick
    Pierced, Powder Painted, Iridite Chromate Coated & Assembled
    Deep Drawn Hastelloy 275 .125” Thick
    Annealing & CNC Machining
    Hydroformed 6061-0 Aluminum .063” Thick
    Pierced, Blanking & Color Anodized Aluminum
    CNC Machined, Blanking & Color Anodized Aluminum
    Mil-Spec Deep Drawn 6061-0 Aluminum Heat Treated to T6
    Mil-Spec Reverse Drawn 6061-0 Aluminum Heat Treated to T6
    Welded, Dip-brazed, Pierced, Riveted and Assembled

    Contract Manufacturer

    Deep Drawn, Hydroformed, & Dip Brazed Parts

    Amalco offers expert metal fabrication with a full range of secondary operations. We'll assist you from early design and engineering through assembly and final finishing — Amalco delivers shorter lead times, higher quality, & lower costs!

    Request a Quote Online!

    Lower Costs & Higher Quality

    We perform most secondary operations at our facility in Mountainside, New Jersey, resulting in higher quality and lower costs.

    • Deep draw, hydroforming, dip brazing & metal fabrication
    • CNC Machining, piercing, blanking, forming, heat treating, spot welding, Heliarc® welding, dip brazing, assembly, painting, anodizing & iriditing & others
    • Aluminum, stainless steel, nickel, brass, copper, titanium, Hastelloy®, Inconel®, mu-metal, Monel®, steel & exotic alloys

    100 Years of Quality & Innovation

    Amalco employs the latest technologies in its QC inspection processes, and maintains its own QC Manual focused on a goal of "Zero Defects on All Products Produced."

    Conforms to MIL-I-45208, Registered ITAR M20157

    Local Offices & Worldwide Delivery

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